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Project Gallery

Date

Client

Project/Equipment

Description

Approx Value $M

2014

Glencore Clermont Mine

IPCC Spreader

  • Replace Slew Bearing on Spreader
  • Relocate Hydraulic Cabinet
  • Fabricate and install labyrinth
0.7

2014

DBCT

Deconstruct SR1

  • Dismantle and remove Stacker Reclaimer #1
1.9

2014

Rio Tinto –

Blair Athol

Train Load-Out  Bin

  • Supply materials, labour and supervision to re-line the Train Load-Out Bin
0.5

2014

Rio Tinto –

Blair Athol

Tertiary Sizing Station

  • Structural repairs in and around the tertiary surge bin
0.57

2013

Abbot Point

Bund1 Rail Replacement

  • Removal and Installation of  2km of Rail Line for Stacker Reclaimer
1.0

2013

BMA Blackwater

HV Workshop Lube Facility

  • Installation of Storage Tanks
  • Fabrication and Installation of Pipework and Dispensing Stations
3.8

2013

BMA Peak Downs

Cable Arch

  • Design and Fabricate New Style Cable Arch to suit Super Class Trucks
0.18

2013

Rio Tinto –

Clermont Coal

Recovery of  MSR

  • Recovery of 1700t Crawler Crusher from a 10% Slope
1.0

2012

Rio Tinto – Clermont Coal

Installation of new IPCC Dump Hopper

  • Mechanical and electrical installation of new Truck dump Hopper
9.1

2012

Rio Tinto – Clermont Coal

Supply Wear Liners

  • Supply Wear Liners for new dump hopper
1.3

2012

BMA Blackwater

High-wall Pump Facility

  • Design and Engineer Ramp 34 highwall pump facility
0.1

2012

Rio Tinto – Clermont Mine

Dump Hopper Demolition

  • Provide Project Management and sub- contractor supervision to execute demolition of Truck Dump Hopper
0.4

2012

Rio Tinto – Clermont Mine

Relocation of in-pit fuel farm

  • All labour and equipment to disassemble, relocate and reassemble fuel farm
0.3

2011

BMA – Hay Point

Manufacture new dump hopper rail girders for Dump Station 1.

  • Detail design and drafting, supply, fabricate and protective coating of 2 rail girders
0.65

2011

Duratray

Assemble 5 x Cat 777 Truck Trays

  • Includes all labour, equipment and materials to assemble truck trays and supply and install liner packages
0.3

2011

Rio Tinto – Blair Athol

Upgrade machinery guarding to Australian standards

  • Includes supply of all labour, equipment and materials
0.1

2011

Abbot Point

Outloading String OL1 Upgrade

  • Includes supply and installation of concrete, structural steelwork, mechanical equipment and electrical works associated with the upgrade of the existing Outloading String 1 of seven (7) conveyors (OL1).
18.2

2011

Rio Tinto – Kestrel Mine Extension

Portal Doors – Airlocks & Drift Extension

  • Includes drafting, fabrication & civil works, installation and commissioning
  • Works include concrete and earthworks and installation of pre-cast concrete slabs and placement of 150t of structural steel for the Portal Door System
6.0

2010

BMA Gregory

CHPP Shutdown
  • CHPP Shutdown
2.2

2010

BMA Hay Point

Berth 2 and SL 2 Health and Safety Upgrade

  • Painting of Critical Structures
  • Replacement of Inner and Outer Platforms
  • Replacement of Walkways.
2.5

2010

Broadspectrum

SR2 Upgrade at Blair Athol

  • Lift Study and Change out SR2 Boom at Blair Athol Mine
1.1

2010

Broadspectrum

SR01 Boom Change Out

  • SR01 Boom Change Out (refer to photographs 6 & 7 attached)
1.1

2010

Hay Point

Heath & Safety Upgrade Shutdown SL2

  • Supply and fabrication structural steel and change out of the shuttle boom wheels and rail system
2.5
2009 BMA Hay Point SL2 & Berth 2 Fender Upgrade
  • Major mechanical and structural works to upgrade SL2

9.4

2009

Rio Tinto Blair Athol Coal

Bucketwheel and two Booms design and manufacture

  • Detail design and drafting, supply, fabricate and protective coating of bucketwheels and booms (SR1 & SR2)

3.6

2009

BMA – Hay Point Services

SL2 & Berth 2 Fender Upgrade Site Works

  • SL2 preliminary works including fabrication for upgrade works

8

2008 – 2006 BMA Alliance Coal Operations Pty Ltd – Hay Point Hay Point Shiploader – SL1
  • Design, Supply, Manufacture, Install and Commission new Luffing and Shuttle Winches
  • Manufacture and Install complete new Wharf Rails, Bogies and Equalizers
  • Design, Supply and Install 230m of Aluminium and Stainless Steel Walkway on Seaward Rail

8.2

2008 BMA Alliance Coal Operations Pty Ltd – Crinum East Mine Trunk East No. 1 Conveyor Installation
  • Set out and pour concrete foundations and installation of 330m of conveyor ground modules
  • Erection of structural steelwork, chute-work, ladders, stairs, walkways, guarding and associated equipment
  • Installation of all mechanical equipment including idlers, pulleys, drives, gearboxes, holdbacks, brake and associated equipment

1.2

2008 Golding Contractors Pty Ltd Forgan Bridge Project
  • Supply, Draft, Fabricate, Surface Treat and Deliver in excess of 700T of Temporary Support Steel Work for Forgan Bridge Project

3.0

2008-

2007

Dalrymple Bay Coal Terminal 7X Project SR4 Relocation and Upgrade to RL2
  • Complete disassembly and relocation of 1200T Stacker/ Reclaimer SR4 and conversion to Reclaimer RL2 on a new bund, including new boom and hydraulic bucketwheel system.

10.1

2007

Dalrymple Bay Coal Terminal 7X Project

Upgrades to Shiploader SL2

  • Major upgrades to boom structure, shuttle trolley and system, installation of new high power VVVF luff winch, upgrade of long travel motors and bogies to comply with AS 4324.

3.6

2007 Dalrymple Bay Coal Terminal 7X Project

Upgrades to Stacker / Reclaimer SR5

  • Slew bearing replacement, rebore slew bores, upgrade rail clamps and structure to AS 4324.

2.8

2007 BMA Alliance Coal Operations Pty Ltd – Crinum East Mine Mechanical Installation – Ramp Conveyor
  • Set out and pour concrete foundations (500m³), assemble and erect 1800m of conveyor modules, drive station and head end discharge tower.

4.2

2007 Xstrata Coal Queensland Pty Ltd Newlands Coal – 1200T Bin Refurbishment (2 off)
  • Supply, fabricate and install new 316 S/S Cones to 12m diameter raw coal surge bins.

2.2

2007 Inbye Mining Services Oaky North – North Shield Base Shutdown
  • Disassemble and replace bases on 100 roof supports, including replacement of all control valves and hydraulic lines.

1

2007 Xstrata Coal Queensland Pty Ltd Newlands Coal – Wash Plant
  • Six month contract for de-bottlenecking new plant, provision of maintenance labour and equipment.  Manufacture and install modified steelworks.

.6

2007 BMA Alliance Coal Operations Pty Ltd – Peak Downs 5 South ANFO Shed Upgrade
  • High pressure wash and repaint existing structure, supply and install S/S walkway, platforms and access stairs, form and pour additional concrete works.

.5

2006 BMA Alliance Coal Operations Pty Ltd – Crinum East Mine Trunk West Conveyor Installation
  • Supply and Place Concrete Footings
  • Erect 780m of Conveyor Modules, Tail End, Drive Station and Transfer Tower and Galleries

2.0

2006 – 2003 BMA Coal (BHP Billiton Mitsubishi Alliance) Universal Dragline Retrofit rollout to fleet of 8 draglines in BMA Coal Mines in the Bowen Basin, Central Queensland
  • Total Project Management Services for the Design, Supply and Installation of the UDD System throughout four mines including fabrication of new 30t boom point and hoist drum and gearbox

4.0

2005-

2004

Port Waratah Coal Service Reclaimer 1 Return to Service Upgrade
  • Bucketwheel, Bucketwheel Shaft and Drive Unit Replacement
  • Complete Bucketwheel chute assembly
  • Boom Conveyor Upgrade Drive Belts and Idles
  • Centre Feed Chute and Feeder Replacement
  • Luff Cylinder Replacement complete with Hydraulic upgrade
  • Rocker Arm (Mast) Refurbishment/Replacement. Clevis’s and Pins
  • Slew drives and Pinion replacement
  • Segmented  Bull Gear   Replacement and Epoxy Grouting
  • Segmented Slew Bearing Change out and Epoxy Grouting

2.5

2006 -

2005

BMA Alliance Coal Operations Pty Ltd – Hay Point Hay Point Shiploader # 1
  • Remove SL1 Boom, Manufacture new Boom Foot
  • Blast and Paint complete repaired Boom
  • Replace Boom and recommission SL1

2.8

2007 Thiess Pty Ltd – Collinsville Mine Ongoing fortnightly shutdowns
  • CHPP – piping, pump, screen, and conveyor maintenance.

 

2005 BMA Alliance Coal Operations Pty Ltd – Hay Point Hay Point Lighting Towers
  • Fabricate and install 30m Lighting Towers on Berth 2 at Hay Point.

 

2005 Westhill Engineering ROM Bin for Blackwater Comet Project
  • Fabricate and Weld ROM Hopper Bins.

 

2005 BMA Alliance Coal Operations Pty Ltd – Hay Point MD1 Mooring Dolphin Upgrade
  • Remove old mooring line winch and hooks and replace with two (2) new winches and hooks.  Supply and install new S/S safety barriers

 

2005 BMA Alliance Coal Operations Pty Ltd – South Walker Warehouse Duplication
  • Design, fabricate and erect a duplication of the existing warehouse, including concrete, steelwork, cladding and electrics

 

2005 Hitachi Construction Machinery (Australia) Pty Ltd Hitachi 3500 UndercarriageHitachi 3500 Boom

Hitachi 5500 Bucket

  • Repair welding of cracks in undercarriage
  • Repair 3500 boom cracks, stress relieve, rebore and rebush Boom Lugs
  • Repair 5500 bucket including total NDT, repair weld all cracks and supply and install new wear package

 

2004 Thiess Pty Ltd Collinsville Coal CHPP Upgrade
  • Supply and manufacture a complete Vibrating Screen Mechanism Beam and Deck Structure

 

2005 Anglo Coal (Capcoal Management) Pty Ltd Capcoal Highwall Miner Shelters
  • Supply, Fabrication and Delivery of Highwall Miner Shelters

 

2004 HMP Constructions Pty Ltd Helvory Mining, Goonyella
  • Relocation of Goonyella Workshop to Goonyella/Riverside Site

 

2005-2004 Boral Blue Circle Cement – NSW Reclaimer 1 Overhaul
  • 3 Row Roller Slew Bearing Replacement and Epoxy Grouting

 

2004 Wesfarmers Curragh Coal Mine Raw Coal Reclaimer ARaw Coal Reclaimer B
  • Capacity upgrade and refurbishment. Fabrication and Erect

 

2003 Pacific Coal Pty Ltd BAC 2100 Shovel SD
  • Major shutdown Mechanical Repairs

 

 2002-2001 BMA Coal (BHP Billiton Mitsubishi Alliance) Universal Dragline Conversion of DRE 23 at Peak Downs Mine
  • Total Project Management Services for the Design, Manufacture and Installation of the radically different hoist control system

 

2002 Blair Athol Coal (Rio Tinto) Rail Load out Bin Reline Stages 1-3
  • Replace Lower Cone lining in 3000T capacity coal load out bin Replace Upper Cone lining in 3000T capacity coal load out bin
  • Replace Cylindrical body lining in 3000T capacity coal load out bin

 

2002 Blair Athol Coal (Rio Tinto) Rotary Breaker Changeout and Apron Feeder major overhaul
  • Remove rotary breaker No 1, replace drive end tyre and reinstalled.  Apron feeder – replaced all flight chains and support rollers

 

2002 Temco – Bell Bay Tasmania Slew Bearing Replacement on ship unloader
  • Project Managed the execution of the safe removal and replacement of the slew bearing, including in situ machining of upper and lower bearing path

 

2001 Mitsubishi Heavy Industries

SR4 Slew Drive Pinion Replacement

  • Remove and replace two slew drive pinion shafts with upgraded pinions

 

2001 Mitsubishi Heavy Industries

Preparation of Manuals and As Built Drawings for SR4 and SR5

  • Electrical and Mechanical manuals, preparation and distribution.  Drawings 900 per machine

 

2001 Ports Corporation of Queensland

Dalrymple Bay Coal Terminal Ship Loader L8 Tripper Modifications

  • Re-align and fish plate all rail joints on the wharf tripper.  Realign all tripper wheels carried modifications on tripper conveyor support structure

 

2001 John Holland Group

Thermit Welding of ST2 Rail Track at Dalrymple Bay Coal Terminal

  • Installation and Thermit welding of 106 joints, over 1.2 kms

 

2001 Blair Athol Coal (Rio Tinto) SR2 Stacker Reclaimer 2
  • Bucketwheel,  Bucketwheel shaft and gear box replacement
  • Boom lacing replacement, upper and lower chords and Luff Cylinder replacements

 

2000 Ports Corporation of Queensland Weighing of Shiploader at Dalrymple Bay Coal Terminal
  • Design reviews In conjunction with consulting engineers and execution of in situ weighing of 1200T rail mounted ship loader four bogies simultaneously at Dalrymple Bay Coal Terminal

 

2000 Mitsubishi Heavy Industries

Bucketwheel Shaft Replacement

  • Complete removal and installation of Bucketwheel shaft and gearbox

 

 2000-1999 BHP – Saraji Mine DRE 11 Recovery
  • In conjunction with the OEM (Original Equipment Manufacturer) project managed  the recovery of DRE 11 from collapsed in pit bench

 

1999 Mitsubishi Heavy Industries Maintenance Shutdown on SR4
  • Removal of Bucketwheel Shaft, refurbishment with HVOF process and re installation. Disc Brake Retrofit. Managed the design and implemented the installation of anti-collision system between SR4 and SR5