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Project Gallery

Date Client Project/Equipment Description Approx Value $M
2010 Duratray 3 tray bodies for Cat 789 Rear Dump Trucks
  • Fabricate and Assembly tray bodies to suit Cat 789 Rear Dump trucks.
 .37
2010 BMA Gregory CHPP Shutdown
  • CHPP Shutdown
 2.2
2010 BMA Hay Point Berth 2 and SL 2 Health and Safety Upgrade
  • Berth 2 and SL 2 Health and Safety Upgrade
 2.5
2010 BMA Saraji SHE 34 Refurbish Car Body
  • SHE 34 Refurbish Car Body P&H 4100 XP
 1.0
2010 BMA Saraji SHE34 – Strip Shovel and Refurbish Components
  • SHE34 – Strip Shovel and Refurbish Numerous Components. Fully strip and decommission Shovel.
 .50
2010 Broadspectrum Change out SRO1 Boom at Blair Athol
  • Change out SRO1 Boom at Blair Athol
 1.1
2009 BMA Hay Point SL2 & Berth 2 Fender Upgrade
  • SL2 & Berth 2 Fender Upgrade
 9.4
2010 Broadspectrum SR01 Boom Change Out
  • SR01 Boom Change Out
 1.1
2010 Haypoint July / August Heath & Safety Upgrade Shutdown
  • July / August Heath & Safety Upgrade Shutdown
 2.5
2010 BMA – Saraji SHE34 Refurbishment
  • SHE34 Refurbishment
 1.0
2009 Rio Tinto Blair Athol Coal Manufacture of two Bucketwheel and two Booms
  • Manufacture of two Bucketwheel and Two Booms
 3.6
2009 BMA – Hay Point Services SL2 & Berth 2 Fender Upgrade Site Works
  • SL2 & Berth 2 Fender Upgrade Site Works
 8
2009 BMA – Norwich Park DRE 12 Boom Upgrade
  • Remove point  sheaves repair cracking behind boom box and re – line bore  point swivels with boom raised
 .5
2009 BMA – Blackwater DRE 38 Tub Relocation
  • Dissect and transport 8200 Dragline tub from Wesfarmers Curragh to BMA Blackwater. Project executed incident free
 .75
2008 BMA Norwich Park Dragline DRE 20
  • Recovery of Dragline after slippage from an operational bench
 4.6
2008 – 2006 BMA Alliance Coal Operations Pty Ltd – Hay Point Hay Point Shiploader – SL1
  • Design, Supply, Manufacture, Install and Commission new Luffing and Shuttle Winches
    • Manufacture and Install complete new Wharf Rails, Bogies and Equalizers
  • Design, Supply and Install 230m of Aluminium and Stainless Steel Walkway on Seaward Rail
 8.2
2008 BMA Alliance Coal Operations Pty Ltd – Crinum East Mine Trunk East No. 1 Conveyor Installation
  • Set out and pour concrete foundations and installation of 330m of conveyor ground modules
  • Erection of structural steelwork, chute-work, ladders, stairs, walkways, guarding and associated equipment
  • Installation of all mechanical equipment including idlers, pulleys, drives, gearboxes, holdbacks, brake and associated equipment
 1.2
2008 Golding Contractors Pty Ltd Forgan Bridge Project Supply, Draft, Fabricate, Surface Treat and Deliver in excess of 700T of Temporary Support Steel Work for Forgan Bridge Project 3.0
2008

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2007

 Dalrymple Bay Coal Terminal 7X Project SR4 Relocation and Upgrade to RL2 Complete disassembly and relocation of 1200T Stacker/ Reclaimer SR4 and conversion to Reclaimer RL2 on a new bund, including new boom and hydraulic bucketwheel system. 10.1
2007 Dalrymple Bay Coal Terminal 7X Project Upgrades to Shiploader SL2 Major upgrades to boom structure, shuttle trolley and system, installation of new high power VVVF luff winch, upgrade of long travel motors and bogies to comply with AS 4324. 3.6
2007 Dalrymple Bay Coal Terminal 7X Project Upgrades to Stacker / Reclaimer SR5 Slew bearing replacement, rebore slew bores, upgrade rail clamps and structure to AS 4324. 2.8
2007 BMA Alliance Coal Operations Pty Ltd – Crinum East Mine Mechanical Installation – Ramp Conveyor Set out and pour concrete foundations (500m³), assemble and erect 1800m of conveyor modules, drive station and head end discharge tower. 4.2
2007 Xstrata Coal Queensland Pty Ltd Newlands Coal – 1200T Bin Refurbishment (2 off) Supply, fabricate and install new 316 S/S Cones to 12m diameter raw coal surge bins. 2.2
2007 Inbye Mining Services Oaky North – North Shield Base Shutdown Disassemble and replace bases on 100 roof supports, including replacement of all control valves and hydraulic lines. 1
2007 Xstrata Coal Queensland Pty Ltd Newlands Coal – Wash Plant Six month contract for de-bottlenecking new plant, provision of maintenance labour and equipment.  Manufacture and install modified steelworks. .6
2007 BMA Alliance Coal Operations Pty Ltd – Peak Downs 5 South ANFO Shed Upgrade High pressure wash and repaint existing structure, supply and install S/S walkway, platforms and access stairs, form and pour additional concrete works. .5
2006 BMA Alliance Coal Operations Pty Ltd – Crinum East Mine Trunk West Conveyor Installation
  • Supply and Place Concrete Footings
    • Erect 780m of Conveyor Modules, Tail End, Drive Station and Transfer Tower and Galleries
 2.0
 2006 – 2003 BMA Coal (BHP Billiton Mitsubishi Alliance) Universal Dragline Retrofit rollout to fleet of 8 draglines in BMA Coal Mines in the Bowen Basin, Central Queensland Total Project Management Services for the Design, Supply and Installation of the UDD System throughout four mines including fabrication of new 30t boom point and hoist drum and gearbox 4.0
2005

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2004

 Port Waratah Coal Service Reclaimer 1 Return to Service Upgrade
  • Bucketwheel, Bucketwheel Shaft and Drive Unit Replacement
    • Complete Bucketwheel chute assembly
    • Boom Conveyor Upgrade Drive Belts and Idles
    • Centre Feed Chute and Feeder Replacement
    • Luff Cylinder Replacement complete with Hydraulic upgrade
    • Rocker Arm (Mast) Refurbishment/Replacement. Clevis’s and Pins
    • Slew drives and Pinion replacement
    • Segmented  Bull Gear   Replacement and Epoxy Grouting
  • Segmented Slew Bearing Change out and Epoxy Grouting
 2.5
2006

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2005

 BMA Alliance Coal Operations Pty Ltd – Hay Point Hay Point Shiploader # 1
  • Remove SL1 Boom, Manufacture new Boom Foot
    • Blast and Paint complete repaired Boom
    • Replace Boom and recommission SL1
 2.8
2007 Thiess Pty Ltd – Collinsville Mine Ongoing fortnightly shutdowns CHPP – piping, pump, screen, and conveyor maintenance.  
2005 BMA Alliance Coal Operations Pty Ltd – Hay Point Hay Point Lighting Towers Fabricate and install 30m Lighting Towers on Berth 2 at Hay Point.  
2005 Westhill Engineering ROM Bin for Blackwater Comet Project Fabricate and Weld ROM Hopper Bins.  
2005 BMA Alliance Coal Operations Pty Ltd – Hay Point MD1 Mooring Dolphin Upgrade Remove old mooring line winch and hooks and replace with two (2) new winches and hooks.  Supply and install new S/S safety barriers  
2005 BMA Alliance Coal Operations Pty Ltd – South Walker Warehouse Duplication Design, fabricate and erect a duplication of the existing warehouse, including concrete, steelwork, cladding and electrics  
2005 Hitachi Construction Machinery (Australia) Pty Ltd Hitachi 3500 Undercarriage

Hitachi 3500 Boom

Hitachi 5500 Bucket
  • Repair welding of cracks in undercarriage
  • Repair 3500 boom cracks, stress relieve, rebore and rebush Boom Lugs
  • Repair 5500 bucket including total NDT, repair weld all cracks and supply and install new wear package
  
2004 Thiess Pty Ltd Collinsville Coal CHPP Upgrade Supply and manufacture a complete Vibrating Screen Mechanism Beam and Deck Structure  
2005 Anglo Coal (Capcoal Management) Pty Ltd Capcoal Highwall Miner Shelters Supply, Fabrication and Delivery of Highwall Miner Shelters  
2004 HMP Constructions Pty Ltd Helvory Mining, Goonyella Relocation of Goonyella Workshop to Goonyella/Riverside Site  
2005 –

2004

 Boral Blue Circle Cement – NSW Reclaimer 1 Overhaul 3 Row Roller Slew Bearing Replacement and Epoxy Grouting  
2004 Wesfarmers Curragh Coal Mine Raw Coal Reclaimer A

Raw Coal Reclaimer B

 Capacity upgrade and refurbishment. Fabrication and Erect  
2003 Pacific Coal Pty Ltd BAC 2100 Shovel SD Major shutdown Mechanical Repairs  
 2002-2001 BMA Coal (BHP Billiton Mitsubishi Alliance) Universal Dragline Conversion of DRE 23 at Peak Downs Mine Total Project Management Services for the Design, Manufacture and Installation of the radically different hoist control system  
2002 Blair Athol Coal (Rio Tinto) Rail Load out Bin Reline Stages 1-3 Replace Lower Cone lining in 3000T capacity coal load out bin Replace Upper Cone lining in 3000T capacity coal load out bin

Replace Cylindrical body lining in 3000T capacity coal load out bin

  
2002 Blair Athol Coal (Rio Tinto) Rotary Breaker Changeout and Apron Feeder major overhaul Remove rotary breaker No 1, replace drive end tyre and reinstalled.  Apron feeder – replaced all flight chains and support rollers  
2002 Temco – Bell Bay Tasmania Slew Bearing Replacement on ship unloader Project Managed the execution of the safe removal and replacement of the slew bearing, including in situ machining of upper and lower bearing path  
2001 Mitsubishi Heavy Industries SR4 Slew Drive Pinion Replacement Remove and replace two slew drive pinion shafts with upgraded pinions  
2001 Mitsubishi Heavy Industries Preparation of Manuals and As Built Drawings for SR4 and SR5 Electrical and Mechanical manuals, preparation and distribution.  Drawings 900 per machine  
2001 Ports Corporation of Queensland Dalrymple Bay Coal Terminal Ship Loader L8 Tripper Modifications Re-align and fish plate all rail joints on the wharf tripper.  Realign all tripper wheels carried modifications on tripper conveyor support structure  
2001 John Holland Group Thermit Welding of ST2 Rail Track at Dalrymple Bay Coal Terminal Installation and Thermit welding of 106 joints, over 1.2 kms  
2001 Blair Athol Coal (Rio Tinto) SR2 Stacker Reclaimer 2 Bucketwheel,  Bucketwheel shaft and gear box replacement

Boom lacing replacement, upper and lower chords and Luff Cylinder replacements

  
2000 Ports Corporation of Queensland Weighing of Shiploader at Dalrymple Bay Coal Terminal Design reviews In conjunction with consulting engineers and execution of in situ weighing of 1200T rail mounted ship loader four bogies simultaneously at Dalrymple Bay Coal Terminal  
2000 Mitsubishi Heavy Industries Bucketwheel Shaft Replacement Complete removal and installation of Bucketwheel shaft and gearbox  
2000 Mitsubishi Heavy Industries Bund 5 Booster Pump Design, installation and commissioning of a 20 litre per sec 300 psi water addition pumping system to SR4 and SR5  
 2000-1999 BHP – Saraji Mine DRE 11 Recovery In conjunction with the OEM (Original Equipment Manufacturer) project managed  the recovery of DRE 11 from collapsed in pit bench  
1999 Mitsubishi Heavy Industries Maintenance Shutdown on SR4 Removal of Bucketwheel Shaft, refurbishment with HVOF process and re installation. Disc Brake Retrofit. Managed the design and implemented the installation of anti collision system between SR4 and SR5